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MJF vs SLS: what's the difference?

MJF vs SLS is a question almost everyone asks when they want strong parts printed in PA12 nylon. Both technologies fuse plastic powder layer by layer, without support material. The differences lie in how the powder is fused, the colour, the material choice and the price. Here they are side by side.

Black PA12 parts printed with Multi Jet Fusion

The difference in one paragraph

SLS (selective laser sintering) fuses the powder with a laser that traces the part's cross-section point by point. MJF (Multi Jet Fusion, an HP technology) jets a liquid onto the powder where the part should form, then heats the whole layer at once with infrared lamps. Both deliver strong, functional parts in PA12. SLS parts are naturally white, MJF parts grey. At Makernaut, both technologies run through selected partners.

MJF and SLS side by side

FeatureMJFSLS
How the powder fusesLiquid fusing agent + infrared heat across the whole layerLaser tracing the cross-section
Support materialNot neededNot needed
Natural colourGreyWhite
Colours at MakernautGrey, blackWhite, black
Materials at MakernautPA12PA12, TPU (flexible)
SurfaceMatte, slightly grainyMatte, slightly grainy
Technology starting price€0.45/cm³€0.40/cm³
WhereVia partnersVia partners

How does SLS work?

An SLS printer spreads a thin layer of PA12 powder over the build platform and keeps it just below its melting point. A laser then traces the part's cross-section and fuses the powder there. The platform drops one layer, fresh powder is spread and the cycle repeats.

The unfused powder stays around the part and supports it. So you need no support structures, and you can nest parts inside each other or even print moving hinges in one piece.

How does MJF work?

MJF also starts with a layer of PA12 powder. A print head jets a fusing agent where the powder should fuse and a detailing agent along the edges for crisp outlines. Infrared lamps then heat the entire layer: only the powder with fusing agent melts.

Because a whole layer is processed at once, MJF suits small and medium series well. The mechanical properties are even in all directions. The fusing agent is dark, which is why MJF parts come out of the machine grey.

SLS printer for nylon (EOS Formiga P 110)Photo: Nicole W, CC BY-SA 4.0

Surface and colour

Both technologies give a matte, slightly grainy surface that feels like fine sandpaper. Layer lines are barely visible. Blasting helps for a more even look; for a uniform colour, parts can be dyed.

The most visible difference is colour. SLS PA12 is naturally white, so it's the obvious choice if you want a light part or plan to dye it a light colour later. MJF PA12 is grey. If you're after black, both technologies can do it.

Materials and starting prices

At Makernaut you can print in the following materials. All prices are starting prices, per cm³, excl. VAT and excl. finishing.

MaterialTechnologyCharacteristicFrom
PA12 GreyMJFGrey, strong and stiff€0.52/cm³
PA12 BlackMJFBlack, for visible parts€0.70/cm³
PA12 WhiteSLSWhite, easy to dye€0.65/cm³
PA12 BlackSLSBlack, for visible parts€0.70/cm³
TPUSLSFlexible, rubber-like€0.85/cm³

Worked example

Take a 50 cm³ part. In PA12 Grey via MJF it starts from €26.00 per part; in PA12 White via SLS from €32.50. If it needs to flex, TPU via SLS starts from €42.50. All excl. VAT and finishing. Volume × material price is a starting point; you'll see your actual price in Quotebase.

Choose MJF if ...

  • you want a strong, functional PA12 part at the lowest starting price of these five materials
  • a grey or black colour is fine
  • you need a small or medium series of the same part
  • even properties in all directions matter

Choose SLS if ...

  • you want a white part, or plan to dye it a light colour later
  • you need a flexible part in TPU, such as a seal, damper or grip
  • you're making a functional prototype that will be shown in a light colour

Designing for MJF and SLS

Both technologies largely share the same design rules. Don't make walls too thin, hollow out solid sections and then add at least two openings so the powder can escape. A fully enclosed cavity stays filled with powder and counts as material. Thick, solid blocks can warp a little as they cool; an even wall thickness helps.

Conclusion

MJF and SLS aren't rivals but two versions of the same idea: strong PA12 without supports. Choose MJF for grey or black functional parts and series. Choose SLS if it needs to be white or you need TPU. Not sure? Upload your file to Quotebase and compare both prices, or email info@makernaut.be.

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Frequently asked questions about MJF and SLS

Is MJF stronger than SLS?

Both deliver PA12 with comparable strength for functional parts. MJF is known for even properties in all directions. For most applications the choice is more about colour, material and price than strength.

Why are MJF parts grey?

MJF uses a dark fusing agent so the powder absorbs heat. That makes the part grey. Black is possible; white is not. For white parts, choose SLS.

Which is cheaper, MJF or SLS?

At Makernaut, PA12 Grey in MJF starts from €0.52/cm³ and PA12 White in SLS from €0.65/cm³, excl. VAT. In black both are priced the same. You'll see your exact price in Quotebase.

Can I print flexible parts with MJF?

At Makernaut, flexible parts are printed in TPU via SLS. In MJF we offer PA12 in grey and black.

Read next

PA12 nylon: properties

What PA12 is, how to design for it and how to finish it.

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MJF 3D printing

Specifications, materials and applications of Multi Jet Fusion.

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What does 3D printing cost?

How the price is built up, with worked examples per technology.

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MJF or SLS for your part?

Upload your file to Quotebase and compare both prices straight away. Or email us for advice, Mon-Fri 8-18.