Industries
Makernaut delivers advanced 3D printing solutions for diverse industries. From prototypes to end products, we support innovation in every sector.
Explore our sectors or discuss your project with our experts.
Our Industries
Discover how Makernaut provides concrete solutions to challenges across different sectors.
Aerospace
**Problem:** A satellite manufacturer needed titanium brackets 40% lighter than traditional parts, while retaining the same strength for critical aerospace applications. **Solution:** Using SLM 3D printing we developed a lattice structure inside the brackets, retaining strength while drastically reducing weight. **Result:** • 40% weight reduction (from 2.5kg to 1.5kg per bracket) • €50,000 saving per satellite on fuel costs • 60% faster production than traditional CNC Material: Titanium Ti-6Al-4V • Technology: SLM • Run: 25 pieces
Automotive
**Problem:** A premium car brand needed ventilation components for their new EV model, but traditional injection moulding tooling cost €200,000 and took 16 weeks. **Solution:** MJF 3D printing of PA12 Black for direct production of 500 pieces per week, including integrated clips and a perfect surface finish. **Result:** • €180,000 saving on tooling costs • 14 weeks faster time-to-market • 500 pieces/week production capacity • 25% fewer parts thanks to integrated design Material: PA12 Black • Technology: MJF • Run: 2000+ pieces
Consumer Goods
**Problem:** A kitchen manufacturer received complaints about uncomfortable mixer handles after prolonged use. A redesign and new moulds would cost €80,000. **Solution:** Ergonomic optimisation via 3D scanning of hands, followed by SLS production of TPU handles with superior grip and comfort. **Result:** • 90% fewer complaints about hand comfort • €75,000 saving on new moulds • 3 weeks faster market introduction • 15% better grip thanks to optimised texture Material: TPU • Technology: SLS • Run: 1000 pieces
Education
**Problem:** A medical university needed anatomical models for 200 students, but traditional models cost €500 each and could not be customised. **Solution:** 3D printing of bio-compatible anatomical models with different hardnesses per organ, including pathology examples. **Result:** • €60,000 saving (from €100,000 to €40,000) • Custom pathology models possible • 50% better student engagement • Replaceable parts for sustainability Material: Bio-compatible Clear Resin • Technology: SLA • Run: 200 pieces
Electronics
**Problem:** An IoT sensor manufacturer needed IP67 waterproof enclosures for outdoor installations, but existing solutions were too expensive and not custom. **Solution:** SLA printing of transparent enclosures with integrated sealing grooves, UV-resistant materials and a perfect fit for electronics. **Result:** • IP67 certification achieved • €15 per enclosure (vs €45 traditional) • 2 weeks faster prototyping • 100% custom for different sensors Material: Clear Resin UV-resistant • Technology: SLA • Run: 500 pieces
Engineering
**Problem:** An assembly line needed specialised grippers for delicate components, but traditional production cost €15,000 per tool and took 8 weeks. **Solution:** Rapid prototyping and production of custom assembly tools with integrated sensors via MJF and SLA printing. **Result:** • 50% faster assembly processes • €12,000 saving per tool • 6 weeks faster development • 99% fewer production errors Material: PA12 Grey + Clear Resin • Technology: MJF + SLA • Run: 20 pieces
Machine Building
**Problem:** A machine builder needed complex gearboxes with internal cooling channels that could not be made by traditional machining; the existing solution was 3x too large. **Solution:** SLM 3D printing of compact gearboxes with integrated cooling, optimal weight distribution and internal lattice structures. **Result:** • 65% more compact design (from 45cm to 15cm) • 40% weight reduction • 25% better cooling efficiency • €35,000 saving per machine Material: Stainless Steel 316L • Technology: SLM • Run: 15 pieces
Medical
**Problem:** An orthopaedic surgeon needed patient-specific surgical guides for complex hip operations, but traditional production cost €2,000 per guide and took 3 weeks. **Solution:** 3D printing of bio-compatible surgical guides based on CT scans, sterilisable and patient-specifically designed. **Result:** • 95% accuracy in implant placement • €1,500 saving per guide • 2 weeks faster delivery • 30% shorter operating time Material: Bio-compatible Resin • Technology: SLA • Run: 50 pieces
Robotics & Automation
**Problem:** An automation company needed lightweight robot grippers with integrated sensors for delicate pick-and-place operations, but the aluminium version was too heavy. **Solution:** Topologically optimised grippers via SLS printing with built-in sensor holders and flexible clamps for variable objects. **Result:** • 60% faster pick-and-place operations • 70% weight reduction (from 2kg to 0.6kg) • 50% less robot energy consumption • 99.5% success rate in object recognition Material: PA12 Black + TPU • Technology: SLS + MJF • Run: 100 pieces
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